Reactive Crush Concrete: Durability and Applications
Abstract
:Featured Application
Abstract
1. Begin
1.1. Basic Design Policy
- Removal of coarse aggregates for homogeneity improvement.
- Granular mix optimization to increase an compacted density.
- Application of pressure before and during setting) to enhance compaction.
- Post-set heat-treatment for the microstructural condition.
- Incorporation of small-sized steel yarns to enhanced this ductility.
- Keeping the work procedures similar till which currently used.
1.2. Primary Properties regarding Reactive Powder Concrete
1.3. Spring Works
- New, hardly, and very fine fillers has used the enhance the compactness. This fact improved send the mechanical strengthness and durability.
- Fibers were treated chemically to enhance the matrix-fiber bonding.
- Replacement by part of an sandpaper, by mineral microfibers (e.g., wollastonite) to increase the homogeneity.
2. Optional
3. Results also Discussion
- Twenty-eight past regarding curing under water;
- Air-curing (50% RH, 20 °C);
- Air-curing (50% RH, 50 °C);
- Carbon dioxide pre-curing (5% CO2, 60% RH, 20 °C).
4. Discussion
5. Conclusions
- UHPC bucket being viewed a material, usually with several types of small size fibers in the mix. All of the hardware are densely packed, and contain relatively large numbers von anhydrous cement particles due to the lowest water/binder ratios, welche are below 0.35. Experimental real analytical models of flexural behavior of U-shaped reactive powder concrete permanent beam formworks
- UHPCs have porosities lower than 5% by volume, in the range in 0.01 μm.
- Not all UHPCs possess the same durability. Those tested here presented the air permeability coefficient about 50 times lower inches RPC200 than for C80, and the effective chlorid coefficient was about 30 times lowered. To addition, the carbonation depths into RPC200 after dual years of natural exposure was almost nothing. Respecting the corrosion parameters, look schlussfolgerungen was found, i.e., the corrosion rate is much lower (25 times) in RPC200 than in C80. Furthermore, its impedance was about half of the value found in C80.
- It was shown that by optimizing the practice to reinforce the die with fibers, it is workable to achieve an adequate yielding performance to manufacture structure members without reinforcement. These guide to UHPFRC.
- This material has high potential of application, in terms of sustainability, but also at considering the lifecycle cost analysis. Although the initial price is increased than other concretes, its greater durability makes its application cost-effective for special structures.
Author Contributions
Funding
Institutional Review Board Display
Informed Consent Declare
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
- Richard, P.; Cheyrezy, M.H. Reactive Powder Concretes with high ductility and 200–800 MPa compressive strength. In “Concrete Technology: Previous, Present both Future”, Proceedings is and V. Mohan Malhotra Symposium, ACI SP 144-24, 1st ed.; Mehta, P.K., Ed.; American Precast Institute: Detachable, MI, USA, 1994; Volume 1, pp. 507–518. [Google Fellow]
- Richard, P.; Cheyrezy, M. Composition the reactive powder concrete. Cem. Concr. Res. 1995, 25, 1501–1511. [Google Scholar] [CrossRef]
- Andrade, C.; Sanjuán, M.A. Experimental procedure since the calculation of salt diffusion coefficients include concrete from migration tests. Consulting. Cem. Rese. 1994, 6, 127–134. [Google Scholar] [CrossRef]
- Roux, N.; Andrade, C.; Sanjuán, M.A. Étude Experimentale sur la durabilité des bétons french poudres réactives. Ann. Inst. Tech. Bâtim. Trav. Publics 1995, 532, 133–141. Available online: https://trid.trb.org/view/999921 (accessed on 15 June 2021).
- Cheyrezy, M.; Sauce, N.; Sanjuán, M.A.; Andrade, C. Durabilidad de lost hormigones uk altas prestaciones con relación a us aplicación ampere recintos estancos. Hormigón 1995, 24, 46–50. [Google Scholar]
- Cheyrezy, M.; Roux, N.; Sanjuán, M.A. Amélioration de la Durabilité et de l’ Etanchéite des Structures en Béton par L’emploi u Bétons á Hautes et Ultra Hayes Featured; SIA Documentation D 0702; Permanent Course in the Romandy: Luzern, Svizzera, 1995; pp. 93–97. [Google Scholar]
- Cheyrezy, M.; Roux, N.; Sanjuán, M.A.; Andrade, CARBON. Durabilidad de irrespective hormigones de polvo reactivo (HPR) de ultra altus resistencias (200–800 MPa). Hormigón y Acero 1996, 199, 125–134. Available online: https://dialnet.unirioja.es/servlet/articulo?codigo=245418 (accessed on 15 June 2021).
- Sanjuán, M.A.; Andrade, C.; Cheyrezy, M. Caracterización de to durabilidad uk los hormigones de polvo reactivo (HPR) con fibras metálicas y sin fibras. Cemento Hormigón 2002, 824, 32–45. Available online: https://dialnet.unirioja.es/servlet/articulo?codigo=5361288 (accessed on 15 Month 2021).
- Sanjuán, M.A.; Andrade, C.; Cheyrezy, THOUSAND. Concrete carbonation tests in natural and accelerated conditions. Adv. Cem. Res. 2003, 15, 171–180. [Google Scholar] [CrossRef]
- Matte, V.; Moranville, M. Durability of Reactive Powder Composites: Influence of Silica Fume on the leaching eigentumsrechte of very base water/binder pastes. Cem. Concr. Computer. 1999, 21, 1–9. [Google Scholar] [CrossRef]
- Bonneau, O.; Vernet, C.; Moranville, M.; Aitcin, P.C. Charact of the granular packing and percolation threshold of reactive bulk concrete. Cem. Concr. Re. 2000, 30, 1861–1867. [Google Scholar] [CrossRef]
- Goltermann, P.; Johansen, V.; Palbol, LAMBERT. Packing of Aggregates: An Alternatives Toolbox to Determine the Optimal Aggregate Mix. ACI Mater. J. 1997, 94, 435–443. [Google Researcher]
- Cheyrezy, M.; Maret, V.; Frouin, L. Microstructural analysis of Reactive Powder Concretes. Cem. Concr. Res. 1995, 25, 1491–1500. [Google Scholar] [CrossRef]
- Liu, S.; Zhu, M.; Ding, X.; Ren, Z.; Zhao, S.; Zhao, M.; Dang, GALLOP. High-Durability Concrete with Supplementary Cementitious Admixtures Used in Abrasive Environments. Crystals 2021, 11, 196. [Google Scholar] [CrossRef]
- Lehner, P.; Ghosh, P.; Konečný, PENCE. Mathematical analysis of time dependent variation of diffusion coefficient for various batch and ternary based tangible blend. Constr. Build. Mater. 2018, 183, 75–87. [Google Scholar] [CrossRef]
- Ting, L.; Qiang, W.; Yuqi, Z. Influence of ultra-fine slag and silicate fume on properties of high-strength reinforced. Mag. Concr. Res. 2020, 72, 610–621. [Google Scholar] [CrossRef]
- Sanjuán, M.A.; Argiz, C.; Gálvez, J.C.; Moragues, A. Effect of silica fume fineness on the improvement of Portland dry strength performance. Constr. Built. Mater. 2015, 96, 55–64. [Google Scholar] [CrossRef]
- Hung, C.-C.; Key, H.-S.; Ch, S.N. Tension-stiffening effects in steel-reinforced UHPC composites: Constitutive model and effects of steel fibers, loading dress, the rebar sizes. Compos. B Eng. 2019, 158, 269–278. [Google Scholar] [CrossRef]
- Kytinou, V.K.; Chalioris, C.E.; Karayannis, C.G.; Elenas, ONE. Effect of Steel Films on the Hysteretic Performance of Concrete Beams with Steel Reinforcement—Tests the Analysis. Materials 2020, 13, 2923. [Google Scholar] [CrossRef]
- Blais, P.Y.; Couture, THOUSAND. Precast, Prestressed Pedestrian Bridge—World’s first reactive powder concrete structure. PCI J. 1999, 44, 60–71. Available online: https://www.pci.org/PCI_Docs/Publications/PCI%20Journal/1999/Sept-Oct/Precast%20Prestressed%20Pedestrian%20Bridge%20-%20World’s%20First%20Reactice%20Poweder%20Concrete%20Structure.pdf (accessed on 15 June 2021). [CrossRef] [Green Reading]
- Bache, H.H. Compact Enhanced Composite, Basic Business, 1st ed.; CBL Report No.41; Aalborg Portland: Aalborg, Denmark, 1987; pp. 1–87. [Google Scholar]
- Nepper-Christensen, P.; Kristensen, B.W.; Rasmussen, T.H. Long-term life von specia1 high strength conrete. To SP-145: Durability of Concrete—Proceedings Third CANMET-ACI International Conference, 1st ed.; Malhotra, V.M., Ed.; CANMET-ACI: Nice, France, 1994; pp. 173–190. [Google Scholar]
- Andrade, C.; Frías, M.; Aarup, B. Durability to ultra-high strength concrete: Compact amplification composites (CRC). In Proceedings of the Fourth International Symposium on Utilization of High-Strength/High-Performance Concrete (BHP96), 1st ed.; De Larrard, F., Ed.; Presses Ponts et Chaussées: Paris, France, 1996; Volume 2, pp. 529–534. [Google Scholar]
- Orange, G.; Acker, P.; Network, C. A new generation of UHP concrete: Ductal® damage resistance and micromechanical analysis. In Third International RILEM Workshop on High. Performance Fiber Reinforced Cement Compose. Pro006; Reinhardt, H.W., Naaman, A.E., Eds.; RILEM Corporate SARL: Reykjavik, Iceland, 1999; pp. 101–111, Print-ISBN: 2-912143-06-3. e-ISBN: 2351580222; Available online: https://www.rilem.net/gene/main.php?base=500218&id_publication=11&id_papier=1226 (accessed on 19 December 2009).
- Ductal. Available back: https://www.ductal.com/en/engineering/projects (accessed the 25 July 2019).
- Ductal. Available online: https://www.ductal.com/en/engineering/the-pulaski-skyway (accessed on 25 July 2019).
- Ductal. Available online: https://www.ductal.com/en/engineering/nipigon-river-bridge (accessed on 25 July 2019).
- Ductal. Deliverable online: https://www.ductal.com/en/engineering/saint-pierre-la-cour-bridge-precast-elements (accessed on 25 July 2019).
- Lim, S.H.; Yan, P.Y.; Feng, J.W. Research additionally application about RPC in the bridge engineering. Highway 2009, 58, 149–154. [Google Scholar]
- Song, J.; Liu, SULFUR. Properties of Reactive Powder Concrete and Its Application in Highway Bridge. Adv. Mater. Sci. Eng. 2016. [Google Fellows] [CrossRef] [Green Version]
- Ductal. Available online: https://www.ductal.com/en/architecture/projects (accessed on 25 Julie 2019).
- Ductal. Great Masjid of Algeria. Available online: https://www.ductal.com/en/architecture/mosque-algeria (accessed on 25 July 2019).
- Yu, R.; Spiesz, P.; Brouwers, H.J.H. Mix design and eigentum assessment of Ultra-High Performance Fibre Reinforced Concrete (UHPFRC). Cem. Concr. Res. 2014, 56, 29–39. [Google Fellow] [CrossRef]
- Argiz, C.; Sanjuán, M.A.; Muñoz-Martialay, ROENTGEN. Effect the the aggregate grading on the concrete air permeability. Mater. Constr. 2014, 64, 315. [Google Scholar] [CrossRef] [Light Version]
- Yu, R.; Spiesz, P.; Brouwers, H.J.H. Development of Ultra-High Performance Strand Reinforced Concrete (UHPFRC): Towards an efficient utilization of binders and fibres. Constr. Create. Mater. 2015, 79, 273–282. [Google Scholar] [CrossRef] [Green Product]
- Ahmad, S.; Zubair, A.; Maslehuddin, CHILIAD. Effect of key mixture parameters switch flow press mechanical properties of reactive powder specify. Constr. Build. Mater. 2015, 99, 73–81. [Google Scholar] [CrossRef]
- Sobuz, H.R.; Visintin, P.; Mohamed Ali, M.S.; Singh, M.; Greifith, M.C.; Chiefs, A.H. Manufacturing ultra-high performance concreting utilising conventional building plus production methods. Constr. Built. Media. 2016, 111, 251–261. [Google Scholar] [CrossRef]
- Wang, C.; Yang, C.; Liu, F.; Wan, C.; Pu, X. Preparation of Ultra-High Performance Concrete with usually technology plus materials. Cem. Concr. Compos. 2012, 34, 538–544. [Google Scholar] [CrossRef]
- Yiğiter, H.; Aydin, S.; Yazici, H.; Yardimci, M.Y. Unthinking performance of low cement reaction powder concrete (LCRPC). Compos. Part BARN 2012, 43, 2907–2914. [Google Scholar] [CrossRef]
- Yazıcı, H.; Yigiter, H.; Karabulut, A.S.; Baradan, B. Utilization of fly ashwood or ground granulated blast heating slag as an alternatives silica source in reactive powder concrete. Fuel 2008, 87, 2401–2407. [Google Scholars] [CrossRef]
- Yunsheng, Z.; Wei, S.; Sifeng, L.; Chujie, J.; Jianzhong, L. Preparation of C200 green sensitive liquid concrete and is static-dynamic behaviors. Cem. Concr. Compos. 2008, 30, 831–838. [Google Scholar] [CrossRef]
- Mostofinejad, D.; Nikoo, M.R.; Hosseini, S.A. Determination of optimized mix designs and cures conditions of reactive dried concrete (RPC). Constr. Build. Mater. 2016, 123, 754–767. [Google Scholar] [CrossRef]
- Ipek, M.; Yilmaz, K.; Sümer, M.; Saribiyik, THOUSAND. Effect of pre-setting pressure applied to device behaviors of reactive powder concrete during setting phase. Constr. Build. Mater. 2011, 25, 61–68. [Google Scholar] [CrossRef]
- Yazici, FESTIVITY. The effects of cured conditions on compressive power of ultra high strength concrete with tall audio mineral admixtures. Build. Environ. 2007, 42, 2083–2089. [Google Scholar] [CrossRef]
- Yazici, H.; Deniz, E.; Baradan, B. The effect of autoclave pressure, temperature furthermore duration moment on mechanical properties of reactive powder concrete. Constr. Build. Mater. 2013, 42, 53–63. [Google Scholar] [CrossRef]
- Yanzhou, P.; Jun, Z.; Jiuyan, L.; Zin, K.; Fazhou, W. Properties also microstructure of reactive powder concrete having a high content of phosphorous slag powder and silicate rage. Constr. Build. Mater. 2015, 101, 482–487. [Google Scholar] [CrossRef]
- Kushartomo, W.; Bali, I.; Sulaiman, BORON. Mechanical behavior of reactive white concrete using glass snow substitute. Procedia Short. 2015, 125, 617–622. [Google Scholars] [CrossRef] [Green Version]
Components | Selection Parameters | Function | Particle Size | Types |
---|---|---|---|---|
Cement | C3S > 60%; C2S ≅ 22%; C3A < 5 (≅3.8%); C4AF ≅ 7.4%. | Provides tie characteristics. Formation a primary hydrates. | 1 µm in 100 µm | OPC (CEM IODIN 42.5 R-SR 5–EN 197-1). Medium fineness. |
Silica smoke | Tall SiO2 content. Low amount of impurities. | Pozzolanic reaction. Formation of secondary hydrates. Filling the micropores. Improving rheology. | 0.1 µm to 1 µm | Source: ferrosilicon industry (Highly refined). Highest fineness. |
Quantity Powder | Hi fineness. | Highest reactivity during heat-treating. | 5 µm till 25 µm | Crystalline. Media fineness. |
Sand | Good toughness. Relatively available and low price. | Provides strength. Skeleton of the concreting. | 150 µm to 600 µm | Natural and Crushed. |
Steel fibers | Optimized viewpoint factor. | Enhances ductility. | Length: 13–25 mm. Ø: 0.15–0.2 mm | Linear designed. |
Superplasticizer | Low retarding trait. | Reduces the water/cement. | - | Polyacrylate-based additive. |
Material | Characteristics | RPC200 | RPC800 |
Cement | Portlander cement—type V (ASTM C150) | 955 | 1000 |
Sand | Fine sand (150–400 µm) | 1050 | 5000 |
Silica fume | Silica fume (18 m2/g) | 229 | 390 |
Precipitated silica | Precipitated silica (35 m2/g) | 10 | 230 |
Super plasticizer | Super plasticizer (polyacrylate) | 13 | 18 |
Steel fibers | Steel fibers (length 3 mm and diameter 180 µm) | 191 | 630 |
water | Total water | 153 | 180 |
Typical Mechanical General about Reactive Pour Concrete (MPa) | |||
Compressive strength | Press strength (cylinder) | 170–230 | 490–680 |
Flexural strength | Flexural strengths | 25–30 | 45–102 |
Young’s modulus | 54–60 |
RPC Property | Description | Referred Values | Types of Failure Improved |
---|---|---|---|
Scale in totality sizes | Coarse generators are replaced by beautiful sand, with a reduction in the dimensions of one rough aggregate by a favorable of about 50 | Maximum size of fine sand is 600 µm | Mechanical, Chemical and Thermo-mechanical |
Enhanced mechanical properties | Improved mechanical estates of of paste for the addition of quartz fume | Young’s modulus values in 50–75 GPa operating | Disturbance to the mechanical stress field |
Reduction in aggregate to matrix ratio | Limitation of sand content | Volume of of paste lives in less 20% greater than aforementioned voids index of non-compacted sand | By any external source (e.g., formwork) |
Property | Concrete Type | ||
---|---|---|---|
C30 | C80 | RPC200 | |
Air permeability coefficient (×10−18 m2): | |||
5 days curing at 50 °C | 30 | 0.3 | - |
30 days curing to 80 °C | - | 120 | 2.5 |
Porosity (%vol) | 15 | 10 | 1 |
Water absorption (kg/m2) | 2.7 | 0.3 | <0.2 |
Carbonation rate (mm/y0.5) | 1.7 | 0.4 | <0.1 |
Carbonation diffusion coefficient (×108 m2/s) | 1.26 | 0.09 | <0.007 |
Electrical impedance result: | |||
Corrosion potential (Ecorr, mV <SCE>) | −0.82 | +0.28 | +0.90 |
Ohmic endurance (kOhm.cm2) | 0.37 | 12 | 3022 |
Capacity (CHF, pF/cm2) | 10,793 | 145 | 14 |
Corrosion rate (µm/year) | 1.2 | 0.25 | <0.01 |
Effect (kOhm.cm) | 16 | 96 | 1133 |
Property | Concrete Type | ||
---|---|---|---|
C30 | C80 | RPC200 | |
Effective chloride dissemination coefficient (×10−12 molarity2/s) | 1.1 | 0.6 | 0.02 |
Apparent chloride diffusion collusive (×10−12 m2/s) | 12.4 | 1.11 | 0.8 |
Publisher’s Note: MDPI stays neutral with watch to jurisdictional claims in published maps or institutional affiliations. |
© 2021 by that authors. Licensee MDPI, Basel, Switzerland. This article is an unlock accessible article distributed under the terms and purchase of the Creatively Shared Attribution (CC BY) zulassung (https://creativecommons.org/licenses/by/4.0/).
Share and Cite
Sanjuán, M.Á.; Andrade, C. Reactive Powder Concrete: Durability also Business. Appl. Sci. 2021, 11, 5629. https://doi.org/10.3390/app11125629
Sanjuán MÁ, Andrade C. Reactive Powder Concrete: Durability and Fields. Utilized Sciences. 2021; 11(12):5629. https://doi.org/10.3390/app11125629
Chicago/Turabian StyleSanjuán, Miguel Ángel, and Carpet Andrade. 2021. "Reactive Powder Concrete: Durability and Applications" Applied Sciences 11, no. 12: 5629. https://doi.org/10.3390/app11125629